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Big Brake Kit

XYZ Racing Hollow Front Brake Kit — Volvo S40 (2004-2012)

SKU: XYZ-BRK-BKF-VL-004-FRONT

  • IncludesFront axle pair (2 discs + 2 calipers)
  • PositionFront
  • Disc Ø330–444 mm
  • Caliper pots6 / 8 / 12-pot
  • Lead time10–15 working days

Fits Volvo S40 (2004-2012)

Brake pad compound

Street: quiet, low-dust, strong cold bite for road driving. Sport: higher temperature range and more bite for fast road and occasional track. Racing: maximum fade resistance for sustained track use (noisier and dustier cold). Match the pad to how hard you actually brake.

Disc size

Caliper grade

Hollow is the standard caliper: a lighter hollow-body forged caliper with a dust cover and a 5-year warranty. Hollow Racing drops the dust cover for sustained high-temperature use (rated to 1000°C, 2-year warranty) — the track-grade choice.

Caliper colour

Painted colours are included. Polished-forged finishes are mirror-polished forged calipers (Titanium, Gold, Silver); candy colours are a deep, mirror-reflection paint. Both are premium upgrades — fuller detail further down the page.

Painted — includedTell us the exact Pantone (PMS) code you want the calipers painted.Polished forgedCandy
Disc style

Drilled discs (cross-drilled holes) vent gas and water and look aggressive; slotted discs (surface grooves) wipe the pad face clean and resist fade under sustained hard use. Same price — choose on looks or how you drive.

Centre bell

The centre bell is the CNC-machined aluminium hat that joins the disc to the hub. Standard anodized is included; a two-tone bell adds an anodized accent ring in your choice of colour; titanium is the lightest, forged option.

Carbon-ceramic rotor

Carbon-ceramic rotors are a special-order track upgrade: far lighter than steel, fade-resistant at extreme temperatures and extremely long-lived. The price follows the disc size you choose above. The standard two-piece steel rotor is included.

Configured price£2,000.00Inc. VAT

Lead time: 10–15 working days from payment


£2,000.00

Made to order. Full payment is taken at checkout. Production begins once payment is confirmed.

Pay by card, Apple Pay, Google Pay — or Klarna on eligible orders.

Caliper render for this kit:

XYZ Racing Hollow Front Brake Kit — Volvo S40 (2004-2012) — 330 mm
330 mm

The second-generation Volvo S40 carries most of its mass over the front axle, and on a front-driven saloon that means the front brakes do the lion’s share of the work every time you slow from speed. The XYZ Racing Hollow Front Brake Kit for the Volvo S40 (2004-2012) addresses exactly that: a larger, lighter front disc and a stiffer caliper to soak up the heat a standard setup struggles with after a few hard stops.

Run a torquey T5 or a lighter four-cylinder car and the story is the same. The front end is where braking performance is won or lost on this chassis, and this kit, supplied as a matched pair of left and right front corners, gives that axle the thermal headroom and bite it was never specified for from the factory.

What this brake kit does for your 2004-2012 Volvo S40

Fitted to your 2004-2012 Volvo S40, the most immediate change is pedal confidence under repeat use. A larger two-piece floating disc has more surface area to shed heat, and its hollow-vane casting clears that heat faster, so the fade that creeps in during a fast B-road blast or a string of motorway slip-road stops is pushed much further out. The stiffer caliper sharpens the bite at the top of the pedal travel, giving a firmer, more progressive feel rather than the soft, long-travel pedal these cars tend to develop as the original components tire. The three pad compounds, Street, Sport and Racing, let you match the kit to how you actually drive. On a nose-heavy front-driver, an improvement at the front axle is felt across the whole car.

About the Hollow front brake kit

The XYZ Racing Hollow front brake kit is a front big brake kit designed as a direct upgrade over the Volvo S40’s original equipment. It pairs an uprated two-piece floating front disc with a hollow-bodied performance caliper to increase clamping force and, just as importantly, the rate at which heat is carried away from the rotor. The caliper is hollow-cast as standard, keeping unsprung weight in check. Three pad compounds are offered, Street, Sport and Racing, so the same hardware can be specified for a daily car, a harder fast-road build, or a track-focused setup without changing the underlying kit. The caliper is finished in your choice of Red, Yellow, Gold, Black or Anodized Black at no extra cost, with a Custom Color in any Pantone, premium polished-forged Titanium, Polished Gold and Polished Silver, and candy Teal, Blue, Red and Orange available as upgrades, plus a Hollow Racing caliper rated to 1000C with a two-year warranty for serious track use. As a front-only kit it concentrates the upgrade where a front-driven saloon needs it most, leaving the standard rear setup to handle its smaller share of the braking.

Fitment for the Volvo S40 (2004-2012)

This kit is specified for the Volvo S40 across the 2004 to 2012 model years, covering the second-generation saloon. It is a front-axle kit, so it replaces the original front discs and calipers while the rear brakes stay standard. Confirm your exact model year before ordering. Discs come drilled or slotted at the same price, and centre bells can be upgraded to two-tone in five anodized colours or titanium at checkout.

What buyers also search for

  • Volvo S40 front brake upgrade for fast-road and track use
  • Volvo S40 big brake kit with Street, Sport and Racing pad compound options
  • Volvo S40 front brake kit with coloured calipers in red, yellow, gold, black or custom Pantone
  • Volvo S40 braking upgrade that resists fade on a nose-heavy front-driven saloon
  • Volvo S40 (2004-2012) front disc and caliper upgrade over the standard setup

Pick your pad compound and caliper finish for the Volvo S40 and configure yours using the options above.

What’s in the kit

Front axle kit — supplied as a complete bolt-on assembly.

  • Two-piece floating discs — 330–444 mm: you pick the exact diameter with the "Disc size" option
  • Lightweight aluminium centre bells
  • Forged aluminium calipers — 6 / 8 / 12-pot
  • High-stiffness mounting brackets
  • Braided stainless steel brake lines
  • High-performance brake pads (1 set)
  • Fitting hardware & tools pack

Choosing your spec

Every kit is built to order around the choices you make above. Here is what each option actually changes, so you can spec yours with confidence.

Brake pads — Street, Sport or Racing

Every kit ships with a full set of high-performance pads; the compound is your call.

Street is the right default for fast-road driving — a strong, progressive cold bite with low noise, low dust and long disc life. Sport raises the working temperature and adds bite and fade resistance for hard road use and the occasional track day, while still behaving on a cold morning. Racing is a track compound built for sustained abuse: huge fade resistance and bite once heat is in it, at the cost of more noise and dust when cold. Match the pad to how hard you actually use the brakes — there is no benefit to a race pad that never gets up to temperature.

Caliper grade — Hollow vs Hollow Racing

Hollow is the standard caliper on every kit: a hollow-body forged caliper, lighter than a solid one, fitted with a dust cover and backed by a 5-year oil-leak warranty. For most fast-road and spirited track use it is all the caliper you need.

Hollow Racing is the track-grade upgrade. It runs the same hollow body but without a dust cover (so there is nothing to melt at sustained high temperature), uses a twin-metal piston that isolates heat travelling from the disc to the oil seal, and is rated to 1000°C. Available 286–380mm (front). Warranty is 2 years on oil leaks and 10 years on appearance. Built for professional racing and repeated track days.

Hollow Racing caliper

Caliper colour & finish

Painted colours (Red, Yellow, Gold, Black, Anodized Black) are included at no cost. Want an exact match to your car? Custom Color (+£150) paints the calipers to any Pantone code you supply (15–20 day lead time).

Polished Forged finishes are the flagship: a forged caliper given a mirror-polished surface treatment that shifts colour with the viewing angle. Beyond the looks, the polished surface dissipates heat better, resists rust and stands up to the weather. Choose Titanium (neochrome, +£350), Polished Gold (+£300) or Polished Silver (+£250). They look their best paired with a titanium centre bell. Care: clean only with a dilute neutral cleaner or water.

Candy colours (+£200) use a deep candy-paint and polishing process for a mirror-reflection, boutique finish — pick Teal, Blue, Red or Orange (shown below right).

Polished forged caliper finishes
Candy caliper colours

Centre bells

The centre bell is the CNC-machined aluminium hat that joins the disc to the hub. The standard anodized centre bell is included. The Two-tone bell (+£200) adds an anodized accent ring — choose Red, Yellow, Orange, Purple or Silver right here at checkout. The Titanium centre bell (+£500) is a forged titanium bell (bolts not included) that finishes off the polished-forged look.

Two-tone anodized centre bells
Same car

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Front & rear brake kits, coilovers and more for this car